Client Challenge
An international industrial components manufacturer exporting into Europe faced impending disqualification from primary distribution networks due to mandatory EU Ecodesign for Sustainable Products Regulation (ESPR) requirements.
While 95% of their physical material quality testing was completed accurately on the factory floor, over 40% of the required compliance data remained locked across disconnected, non-interoperable enterprise systems—including legacy SAP ERPs, localized MES logs, and supplier PDF material test reports.
Direct public API integration with their core ERP risk-exposed proprietary metallurgical formulas, introduced severe database latency, and threatened high operational downtime.
Solution Engineering by Azilen
Azilen deployed a decoupled, API-first DPP integration architecture without altering or rewriting the validated core ERP code:
- GS1 Identification Integration: Embedded GS1 GTIN standards into the identification layer, enabling scan-to-passport access via serialized 2D Data Matrix and GS1 Digital Link QR codes.
- Data Extraction & Harmonization: Implemented automated middleware adapters to extract unstructured supplier material certificates, converting multi-tier supply chain records into JRC-compliant JSON-LD schemas.
- Multi-Tiered Access Control (RBAC): Built a secure cloud payload host enforcing role-based access—encrypting proprietary manufacturing specs while exposing certified carbon metrics, recyclability scores, and time-in-service tracking to customs officials and consumers.
Business Outcomes
• Zero Core Downtime: Established real-time automated data extraction pipelines without disrupting live manufacturing operations.
• EU Registry Integration: Connected seamlessly to the central EU testing sandbox environment, validating eIDAS digital signatures and meeting 99.99% uptime requirements for the 10-year data persistence window.
• Secured Single Market Access: Secured preferred supplier status across European procurement lines by delivering instant, audit-ready Digital Product Passports at production speed.